Automatic HDPE Outer Casing Pipe Extrusion Line for District Heating Systems
Product Overview
This pre-insulated pipe extrusion line is designed by absorbing advanced tube extrusion technology from Germany and improved by Qingdao Huashida Machinery Co., Ltd. The integrated system comprises extruder, vacuum calibration, cooling, pulling, cutting, and stacking components.
The line delivers exceptional performance in automatic operation, extrusion capacity, stability, and service life. Compared to internal pressure methods, the vacuum calibration method provides superior stiffness, pressure resistance, and surface smoothness.
Advanced Technology
Vacuum calibration method pre-insulated pipe outside casing extrusion line represents the most advanced and popular machinery worldwide. This technology supports energy-saving trenchless pipeline laying methods using pipes and fittings with industrial thermal insulation of rigid polyurethane foam (PUF insulation) in protective shells.
Pipelines with PUF insulation are designed for heating networks with working pressure of 1.6 MPa and water temperature up to 403°K (130°C), with short-term temperature increases to 423°K (150°C).
System Structure
Piping PUF insulation and fittings form a rigid "pipe-in-pipe" structure consisting of:
- Steel or galvanized steel carrier pipe
- Layer of polyurethane foam insulation
- Outer jacket pipe protective layer of high-density polyethylene (for underground installation) or galvanized steel sheet (for above-ground installation)
Rigidity is achieved through strong bonds between the steel pipe, polyurethane insulation layer, and jacket pipe, supported by pre-shot blast cleaning, optimal polyurethane insulation performance, and corona surface treatment of polyethylene pipe shells.
Key Advantages
- Significantly increases pipeline reliability in PUF insulation systems
- Remote condition monitoring capability for early leak detection and prevention
- Extended service life of 30-40 years (compared to 5-10 years for traditional pipelines)
- Reduced heat losses to 8% (compared to 30-40% for traditional pipelines)
- 15-20% reduction in capital costs (eliminates need for concrete channels and valve chambers)
- 9 times reduction in operating costs
- 3 times reduction in repair costs
Technical Parameters
| Model |
PE-365/760 |
PE-420/960 |
PE-850/1372 |
PE-960/1680 |
| Main Extruder |
SJ-90/33 |
SJ-90/33 |
SJ-120/33 |
SJ-150/33 |
| Pipe Diameter (mm) |
Φ365-960 |
Φ420-960 |
Φ850-1372 |
Φ960-1680 |
| Capacity (kg/h) |
550-700 |
550-700 |
700-900 |
800-1200 |
| Installed Power (kW) |
360 |
380 |
440 |
580 |
| Length (m) |
35 |
36 |
40 |
48 |
Company Profile
Qingdao Huashida Machinery Co., LTD is a manufacturer with 21 years of production experience specializing in plastic pipe machines, municipal pipe machines, pipe insulation & anticorrosion machines, and pipe jointing & anticorrosion materials.
Our Main Products
- HDPE jacket pipe for pre-insulated pipe Production Line (110-2000mm)
- Rigid pre-insulated pipe Production Line
- Flexible pre-insulated pipe (PERT) production line
- Steel pipe FBE/2LPE/3LPE anti-corrosion coating line
- Steel pipe derusting line
- PE pressure pipe/Water Gas supply pipe production line
- PP/PE plastic board/sheet/geomembrane production line
- NBR PVC Thermal insulation tube/plate production line
- Pipeline anti-corrosion materials and instruments: heat shrink joint coating sleeve, electro-fusion weldable joint sleeve, portable welding gun (extruder), PE PP welding rod
Global Reach
We have established partnerships with more than 400 overseas customers and export our products to Kazakhstan, Uzbekistan, Iran, Turkey, Russia, Nigeria, and other countries worldwide.
