Automatic Double Wall Corrugated Pipe Production Line with CE Certification
Product Overview
The Double Wall Corrugated Pipe Production Line is a new type of high-speed water-cooled corrugated pipe production line developed and designed based on advanced foreign technology. This system primarily uses polypropylene (PP) or high-density polyethylene (HDPE) as raw materials to produce single and double wall corrugated pipes.
Due to its unique structure, these pipes offer significant advantages including light weight, excellent impact resistance, strong corrosion resistance, and reliable cold and heat resistance. They are widely used in urban drainage (water supply), geographical infiltration, construction water supply and drainage, PEF applications, wire and cable laying, bridge steel cable sheathing, agricultural irrigation, and various other industrial fields.
The DWCP series high-speed corrugated pipe forming machine features a closed water-cooled structure, with the mold base driving left and right modules to move within a closed curve. The gear-driven mold base structure provides automatic compensation for mechanical wear, ensuring smooth operation, low noise levels, long service life, and high synchronization accuracy.
The uniquely designed circulating water circuit offers high reliability, excellent cooling performance, and minimal water impact in the pipeline. This design enhances the reliability of continuous pipe production and ensures superior surface forming quality.
Technical Specifications
| Model | Diameter Range (mm) | Max. Capacity (kg/h) | Power Consumption (kW) |
|---|
| S-55/30 | Φ10 - Φ32 | 80 | 40 |
| S-65/30 | Φ20 - Φ63 | 120 | 55 |
| S-75/33 | Φ50 - Φ160 | 250 | 85 |
| S-90/33 | Φ75 - Φ250 | 300 | 110 |
| S-90/33 | Φ110 - Φ315 | 400 | 130 |
| S-120/33 | Φ250 - Φ630 | 800 | 300 |
| S-150/33 | Φ315 - Φ800 | 1100 | 380 |
| S-120/38 | Φ710 - Φ1200 | 1300 | 480 |
Key Features
- Precision manufacturing capable of producing pipes with diameters ranging from Φ10mm to Φ1200mm
- Comprehensive range of high-output models available, with maximum production capacity reaching 1300kg/h
- Optimized energy-efficient design for cost-effective operation
- Robust construction engineered to meet the demands of continuous industrial production
Production Line Configuration
A. Extruder System
Single-Screw Extruder: Features simple structure, easy maintenance, and cost-effectiveness, making it ideal for medium and small-scale production operations.
Twin-Screw Extruder (Optional): Provides superior plasticizing and mixing performance, optimized for high-output production and complex material formulations.
B. Corrugation Forming Machine
High-precision modular forming technology ensures uniform corrugation patterns. Vacuum calibration system guarantees optimal pipe wall formation and consistency. Optimized track design enhances equipment longevity and reduces maintenance requirements.
C. Cooling System
Water/Air Hybrid Cooling: Combines water cooling for rapid temperature reduction with air cooling for energy efficiency. Advanced heat exchange design ensures uniform cooling throughout the process without deformation.
D. Cutting System
Planetary Cutter: Servo-controlled precision cutting with adjustable lengths and clean, burr-free edges. Fully Automatic Cutter (Optional): Intelligent operation with automatic counting capabilities for production tracking.
E. Control System
PLC + HMI touchscreen interface for real-time monitoring and control. Intelligent parameter adjustment ensures stable production quality and consistency. Comprehensive data logging for production management and quality traceability.
Manufacturer Profile
Qingdao Huashida Machinery Co., Ltd is a leading manufacturer of plastic extrusion machines in China, specializing in steel pipe anticorrosion and insulation technology, R&D of coating techniques, design and manufacture of coating equipment, and development of plastic extrusion equipment.
The company has extensive expertise in Vacuum Calibrating method PE insulation jacket pipe extrusion lines, PE hollow wall spiral pipe production lines, PE PP sheet extrusion lines, and pipe joints and welding tools including heat shrinkable sleeves and electro fusion sleeves.
With successful market penetration in Russia, Iran, UAE, India, Belarus, Kazakhstan, and other international markets, Huashida has installed nearly 50 pipeline production lines both domestically and internationally.
The HUASHIDA Factory, located in Qingdao High & New Technology Industrial Area, covers approximately 4,000 square meters. The company holds more than 10 patents and numerous industry certifications both domestically and internationally.
Huashida maintains highly qualified and experienced teams for research, design, manufacturing, and site operations. The company's reliable product range, supported by strong manufacturing capacity and outstanding R&D capabilities, enables customization to meet specific customer requirements. Comprehensive after-sales service ensures timely and convenient technical support for all users.
International Presence
Client Installations
